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CYLINDER HEAD - Inspection (Cont'd) - Camshaft Journal OD / End Play / Sprocket Runout / Valve Guide Clearance

EM-31prose procedure

Inspection (Cont'd)

CAMSHAFT JOURNAL CLEARANCE (continued)

  1. 3
    Measure outer diameter of camshaft journal.
    Standard outer diameter (intake and exhaust): No. 1 journal 27.935 - 27.955 mm (1.0998 - 1.1006 in); No. 2 to No. 5 journals 23.435 - 23.455 mm (0.9226 - 0.9234 in)
    Camshaft held between V-blocks; a micrometer measures the outer diameter of a camshaft journal.
    SEM156D
  2. 4
    If clearance exceeds the limit, replace camshaft and/or cylinder head.
    Camshaft journal clearance: Standard 0.045 - 0.086 mm (0.0018 - 0.0034 in); Limit 0.15 mm (0.0059 in)
Camshaft journal standard outer diameter - No. 1 journalIntake and exhaust
27.935 - 27.955mm (1.0998 - 1.1006 in)
Camshaft journal standard outer diameter - No. 2 to No. 5 journalsIntake and exhaust
23.435 - 23.455mm (0.9226 - 0.9234 in)
Camshaft journal clearance - Standard
0.045 - 0.086mm (0.0018 - 0.0034 in)
Camshaft journal clearance - Limit
0.15mm (0.0059 in)

CAMSHAFT END PLAY

  1. 1
    Install camshaft in cylinder head.
  2. 2
    Measure camshaft end play.
    Camshaft end play: Standard 0.070 - 0.143 mm (0.0028 - 0.0056 in); Limit 0.20 mm (0.0079 in)
    Camshaft installed in cylinder head with a dial-indicator gauge measuring axial end play.
    SEM157D
Camshaft end play - Standard
0.070 - 0.143mm (0.0028 - 0.0056 in)
Camshaft end play - Limit
0.20mm (0.0079 in)

CAMSHAFT SPROCKET RUNOUT

  1. 1
    Install sprocket on camshaft.
  2. 2
    Measure camshaft sprocket runout.
    Runout (Total indicator reading): Limit 0.15 mm (0.0059 in)
    Camshaft sprocket mounted on the camshaft on a bench, with a dial-indicator gauge measuring sprocket runout while the sprocket is rotated.
    SEM158D
  3. 3
    If it exceeds the limit, replace camshaft sprocket.
Camshaft sprocket runout (Total indicator reading) - Limit
0.15mm (0.0059 in)

VALVE GUIDE CLEARANCE

  1. 1
    Measure valve deflection in a parallel direction with rocker arm. (Valve and valve guide mostly wear in this direction.)
    Valve deflection limit (Dial gauge reading): Intake & Exhaust 0.2 mm (0.008 in)
    Cylinder head on a bench with a valve installed; dial indicator measures the valve deflection in a parallel direction with rocker arm motion. Tip of valve is approximately 25 mm (0.98 in) from the seat.
    SEM345D
Valve deflection limit (Dial gauge reading) - Intake & Exhaust
0.2mm (0.008 in)

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