CYLINDER HEAD — Inspection (Cont'd)

EM-30prose procedure

Inspection (Cont'd)

IMPORTANT

Amount of cylinder head resurfacing is "A". Amount of cylinder block resurfacing is "B". The maximum limit is as follows: A + B = 0.2 mm (0.008 in). After resurfacing cylinder head, check that camshaft rotates freely by hand. If resistance is felt, cylinder head must be replaced.

Specification	Value
Maximum combined resurfacing (A + B)Cylinder head + cylinder block	0.2 (0.008)mm (in)
Nominal cylinder head heightNominal	121.1 - 121.3 (4.768 - 4.776)mm (in)

Maximum combined resurfacing (A + B)Cylinder head + cylinder block

0.2 (0.008)mm (in)

Nominal cylinder head heightNominal

121.1 - 121.3 (4.768 - 4.776)mm (in)

CAMSHAFT VISUAL CHECK

Check camshaft for scratches, seizure and wear.

Camshaft runout

1
Measure camshaft runout at the center journal.
SEM154D
2
If it exceeds the limit, replace camshaft.

Specification	Value
Camshaft runout — StandardTotal indicator reading	Less than 0.02 (0.0008)mm (in)
Camshaft runout — LimitTotal indicator reading	0.1 (0.004)mm (in)

Camshaft runout — StandardTotal indicator reading

Less than 0.02 (0.0008)mm (in)

Camshaft runout — LimitTotal indicator reading

0.1 (0.004)mm (in)

Camshaft cam height

1
Measure camshaft cam height.
SEM549A
2
If wear is beyond the limit, replace camshaft.

Specification	Value
Standard cam height — CG10DE (Intake & Exhaust)Standard	38.005 - 38.195 (1.4963 - 1.5037)mm (in)
Standard cam height — CG13DE (Intake & Exhaust)Standard	39.880 - 40.070 (1.5701 - 1.5776)mm (in)
Cam wear limit (Intake & Exhaust)Wear limit	0.20 (0.0079)mm (in)

Standard cam height — CG10DE (Intake & Exhaust)Standard

38.005 - 38.195 (1.4963 - 1.5037)mm (in)

Standard cam height — CG13DE (Intake & Exhaust)Standard

39.880 - 40.070 (1.5701 - 1.5776)mm (in)

Cam wear limit (Intake & Exhaust)Wear limit

0.20 (0.0079)mm (in)

Camshaft journal clearance

1
Install camshaft bracket and tighten bolts to the specified torque.
2
Measure inner diameter of camshaft bearing.
SEM155D

Specification	Value
Standard inner diameter — No. 1 bearingIntake and exhaust	28.000 - 28.021 (1.1024 - 1.1032)mm (in)
Standard inner diameter — No. 2 to No. 5 bearingsIntake and exhaust	23.500 - 23.521 (0.9252 - 0.9260)mm (in)

Standard inner diameter — No. 1 bearingIntake and exhaust

28.000 - 28.021 (1.1024 - 1.1032)mm (in)

Standard inner diameter — No. 2 to No. 5 bearingsIntake and exhaust

23.500 - 23.521 (0.9252 - 0.9260)mm (in)

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