Engine Mechanical
Section EM — 145 pages
PREPARATION
EM-3 — EM-NC-E_MECHANICAL-004OUTER COMPONENT PARTS
EM-7 — EM-12COMPRESSION PRESSURE
EM-13OIL PAN
EM-14 — EM-15TIMING CHAIN
EM-16 — EM-25OIL SEAL REPLACEMENT
EM-26 — EM-27CYLINDER HEAD
EM-28 — EM-35- EM-28Exploded View
- EM-29Removal / Disassembly / Inspection
- EM-30Inspection
- EM-31Inspection (Cont'd) - Camshaft Journal OD / End Play / Sprocket Runout / Valve Guide Clearance
- EM-32Inspection (Cont'd) / Valve Guide Replacement
- EM-33Inspection (Cont'd) / Valve Seats / Replacing Valve Seat for Service Parts
- EM-34Inspection (Cont'd) / Valve Dimensions / Valve Spring
- EM-35Inspection (Cont'd) — Valve Lifter / Assembly / Installation
VALVE CLEARANCE
EM-36 — EM-38ENGINE REMOVAL
EM-39 — EM-42CYLINDER BLOCK
EM-43 — EM-56- EM-43Exploded View
- EM-44Caution / Disassembly — Piston and Crankshaft (Steps 1-3)
- EM-45Disassembly (Cont'd) — Piston and Crankshaft Steps 4-7
- EM-46Disassembly (Cont'd) / Inspection / Piston and Piston Pin Clearance
- EM-47Inspection (Cont'd) / Piston Ring Side Clearance / Ring End Gap / Connecting Rod Bend and Torsion
- EM-48Inspection (Cont'd) / Cylinder Block Distortion / Piston-to-Bore Clearance
- EM-49Inspection (Cont'd) / Crankshaft
- EM-50Inspection (Cont'd) / Bearing Clearance / Main Bearing
- EM-51Inspection (Cont'd) / Main Bearing Grade Selection
- EM-52Inspection (Cont'd) / Connecting Rod Bearing (Big end) / Connecting Rod Clearance (Small end)
- EM-53Inspection (Cont'd) / Flywheel-Drive Plate Runout / Assembly
- EM-54Assembly (Cont'd) / Piston Ring Gap Orientation / Crankshaft Installation
- EM-55Assembly (Cont'd) / Crankshaft End Play / Connecting Rod Bearings / Piston Installation / Side Clearance
- EM-56Assembly (Cont'd) / Rear Oil Seal Housing / Rear Plate / Flywheel-Drive Plate / Engine Front Mount Bracket
SERVICE DATA AND SPECIFICATIONS (S.D.S.)
EM-57 — EM-7029- EM-57General Specifications
- EM-58Inspection and Adjustment / Engine Compression Pressure / Cylinder Head / Valve / Valve Clearance
- EM-59Inspection and Adjustment (Cont'd) / Valve Guide / Valve Spring / Valve Lifter
- EM-60S.D.S. — Inspection and Adjustment (Cont'd) — Valve Seat
- EM-61Inspection and Adjustment (Cont'd) / Camshaft & Camshaft Bearing / Cylinder Block
- EM-62Inspection and Adjustment (Cont'd) / Piston / Piston Ring / Piston Pin / Connecting Rod / Crankshaft
- EM-63Inspection and Adjustment (Cont'd) / Main Bearing / Available Connecting Rod Bearing / Bearing Clearance / Flywheel
- EM-4001Section EM (Supplement-IV) — Contents
- EM-4002OUTER COMPONENT PARTS — Air Cleaner (Supplement-IV)
- EM-5001Section EM (Supplement-V) — Contents
- EM-5002PRECAUTIONS — Angular Tightening / Liquid Gasket Application (Supplement-V)
- EM-5003PREPARATION — Special Service Tools (Supplement-V)
- EM-5004PREPARATION — Special Service Tools (Cont'd) (Supplement-V)
- EM-5005PREPARATION — Special Service Tools (Cont'd) (Supplement-V)
- EM-5006OUTER COMPONENT PARTS (Supplement-V)
- EM-5007OUTER COMPONENT PARTS (Cont'd) (Supplement-V)
- EM-5008COMPRESSION PRESSURE — Measurement of Compression Pressure (Supplement-V)
- EM-5009OIL PAN — Removal and Installation (Supplement-V)
- EM-5010OIL PAN — Installation (Cont'd) (Supplement-V)
- EM-5011TIMING BELT — Cautions and Parts Diagram (Supplement-V)
- EM-5012TIMING BELT — Removal (Supplement-V)
- EM-5013TIMING BELT — Inspection (Supplement-V)
- EM-5014TIMING BELT — Tensioner/Idler Inspection, Installation, Pretensioning (Supplement-V)
- EM-5015TIMING BELT — Installation (Cont'd) and Tensioning (Supplement-V)
- EM-5016TIMING BELT — Installation (Cont'd) — Verification (Supplement-V)
- EM-5017OIL SEAL REPLACEMENT — Valve Oil Seal, Installation Direction, Camshaft Oil Seal (Supplement-V)
- EM-5018OIL SEAL REPLACEMENT — Camshaft (Cont'd), Crankshaft Front & Rear (Supplement-V)
- EM-5019CYLINDER HEAD — Exploded View (Supplement-V)
- EM-5020CYLINDER HEAD — Cautions and Removal (Supplement-V)
- EM-5021CYLINDER HEAD — Disassembly and Inspection (Distortion) (Supplement-V)
- EM-5022CYLINDER HEAD — Inspection (Cont'd) — Valve Guide & Valve Seats (Supplement-V)
- EM-5023CYLINDER HEAD — Inspection (Cont'd) — Valve Seat Replacement (Supplement-V)
- EM-5024CYLINDER HEAD — Inspection (Cont'd) — Valve Dimensions, Spring, Lifter (Supplement-V)
- EM-5025CYLINDER HEAD — Combustion Chamber, Camshaft Visual Check, Camshaft Journal Clearance (Supplement-V)
- EM-5026CYLINDER HEAD — Assembly and Installation (Supplement-V)
- EM-5027CYLINDER HEAD — Installation (Cont'd) (Supplement-V)
- EM-5028VALVE CLEARANCE — Checking and Adjusting (Supplement-V)
- EM-5029VALVE CLEARANCE — Adjusting (Cont'd) (Supplement-V)
- EM-5030VALVE CLEARANCE — Adjusting (Cont'd) (Supplement-V)
- EM-5031ENGINE REMOVAL — Engine Mounts Exploded View (Supplement-V)
- EM-5032ENGINE REMOVAL — Warnings and Removal Steps (Supplement-V)
- EM-5033ENGINE REMOVAL — Removal (Cont'd) and Installation (Supplement-V)
- EM-5034ENGINE REMOVAL — Installation (Cont'd) (Supplement-V)
- EM-5035CYLINDER BLOCK — Exploded View (Supplement-V)
- EM-5036CYLINDER BLOCK — Preparation and Disassembly (Piston/Crankshaft) (Supplement-V)
- EM-5037CYLINDER BLOCK — Inspection (Supplement-V)
- EM-5038CYLINDER BLOCK — Inspection (Cont'd); Crankshaft; Bearing Clearance (Supplement-V)
- EM-5039CYLINDER BLOCK — Inspection (Cont'd) Main Bearing Clearance and Selection (Supplement-V)
- EM-5040CYLINDER BLOCK — Halfshell Selection and Connecting Rod Bearing (Supplement-V)
- EM-5041CYLINDER BLOCK — Connecting Rod Bearings; Small-End Clearance; Determining the Piston Type (Supplement-V)
- EM-5042CYLINDER BLOCK — Determining the Piston Type (Cont'd) (Supplement-V)
- EM-5043CYLINDER BLOCK — Assembly: Piston (Supplement-V)
- EM-5044CYLINDER BLOCK — Assembly (Cont'd) Crankshaft (Supplement-V)
- EM-5045CYLINDER BLOCK — Assembly (Cont'd) Connecting Rods, Caps, Rear Oil Seal Retainer (Supplement-V)
- EM-5046SERVICE DATA AND SPECIFICATIONS (SDS) — General Specifications; Inspection and Adjustment (Supplement-V)
- EM-5047SERVICE DATA AND SPECIFICATIONS (SDS) — Inspection and Adjustment (Cont'd): Valve Spring; Valve Seat (Supplement-V)
- EM-5048SERVICE DATA AND SPECIFICATIONS (SDS) — Inspection and Adjustment (Cont'd): Valve Distance, Valve Guide, Cylinder Block, Camshaft, Piston, Piston Pin (Supplement-V)
- EM-5049SERVICE DATA AND SPECIFICATIONS (SDS) — Inspection and Adjustment (Cont'd): Piston Ring, Connecting Rod, Crankshaft, Main Bearing, Conrod Bearing (Supplement-V)
- EM-7002OUTER COMPONENT PARTS — Intake Manifold & Fuel System
- EM-7003OUTER COMPONENT PARTS — Rocker Cover
- EM-7004OUTER COMPONENT PARTS — Rocker Cover
- EM-7005COMPRESSION PRESSURE — Measurement of Compression Pressure
- EM-7006TIMING CHAIN — Removal
- EM-7007TIMING CHAIN — Removal
- EM-7008TIMING CHAIN — Removal (Cont'd) / Inspection
- EM-7009TIMING CHAIN — Installation
- EM-7010TIMING CHAIN — Installation
- EM-7011TIMING CHAIN — Installation
- EM-7012TIMING CHAIN — Installation
- EM-7013OIL SEAL REPLACEMENT — Rear Oil Seal
- EM-7014CYLINDER HEAD
- EM-7015CYLINDER HEAD — Removal
- EM-7016CYLINDER HEAD — Removal
- EM-7017CYLINDER HEAD — Installation
- EM-7018CYLINDER HEAD — Installation
- EM-7019CYLINDER HEAD — Installation
- EM-7020CYLINDER HEAD — Installation
- EM-7021CYLINDER HEAD — Installation
- EM-7022ENGINE REMOVAL
- EM-7023General Specifications
- EM-7024Inspection and Adjustment
- EM-7025Inspection and Adjustment
- EM-7026Inspection and Adjustment (Cont'd) — Valve seat
- EM-7027Inspection and Adjustment
- EM-7028Inspection and Adjustment
- EM-7029Inspection and Adjustment