SERVICE DATA AND SPECIFICATIONS (S.D.S.) — Inspection and Adjustment — RS5F30A & RS5F31V (Cont'd)

MT-67spec table

Continuation of RS5F30A/RS5F31V S.D.S. tables. The 38454 76M11 row on the RS5F31V side-bearing-preload table prints thickness as '0.80 (0.0157)' — the inch value 0.0157 is clearly a misprint (should likely be 0.0315 for 0.80 mm); recorded verbatim. Both RS5F31V end-play thrust-washer tables (viscous coupling side 76M10-76M20 and differential case side 76M00-76M02) are consistent with the values seen on MT-51/MT-52.

Continued from MT-66

Inspection and Adjustment — RS5F30A & RS5F31V (Cont'd)

SIDE BEARING PRELOAD ADJUSTMENT SHIMS for RS5F31V

Item	Part number	Thickness (mm) (in)
Side bearing preload	38454 76M00	0.44 (0.0173)
Side bearing preload	38454 76M01	0.48 (0.0189)
Side bearing preload	38454 76M02	0.56 (0.0220)
Side bearing preload	38454 76M03	0.60 (0.0236)
Side bearing preload	38454 76M04	0.64 (0.0252)
Side bearing preload	38454 76M05	0.68 (0.0268)
Side bearing preload	38454 76M06	0.72 (0.0283)
Side bearing preload	38454 76M07	0.76 (0.0299)
Side bearing preload	38454 76M11	0.80 (0.0157)

Side bearing preload

Part number38454 76M00

Thickness (mm) (in)0.44 (0.0173)

Side bearing preload

Part number38454 76M01

Thickness (mm) (in)0.48 (0.0189)

Side bearing preload

Part number38454 76M02

Thickness (mm) (in)0.56 (0.0220)

Side bearing preload

Part number38454 76M03

Thickness (mm) (in)0.60 (0.0236)

Side bearing preload

Part number38454 76M04

Thickness (mm) (in)0.64 (0.0252)

Side bearing preload

Part number38454 76M05

Thickness (mm) (in)0.68 (0.0268)

Side bearing preload

Part number38454 76M06

Thickness (mm) (in)0.72 (0.0283)

Side bearing preload

Part number38454 76M07

Thickness (mm) (in)0.76 (0.0299)

Side bearing preload

Part number38454 76M11

Thickness (mm) (in)0.80 (0.0157)

END PLAY ADJUSTMENT

Item	Specs (mm) (in)
End play thrust washer	0.1 - 0.2 (0.004 - 0.008)

End play thrust washer

Specs (mm) (in)0.1 - 0.2 (0.004 - 0.008)

END PLAY THRUST WASHERS for RS5F30A

Item	Part number	Thickness (mm) (in)
Side gear end play (L + R side)	38424 01M10	0.76 - 0.81 (0.0299 - 0.0319)
Side gear end play (L + R side)	38424 01M11	0.81 - 0.86 (0.0319 - 0.0339)
Side gear end play (L + R side)	38424 01M12	0.86 - 0.91 (0.0339 - 0.0358)
Side gear end play (L + R side)	38424 01M13	0.91 - 0.96 (0.0358 - 0.0378)

Side gear end play (L + R side)

Part number38424 01M10

Thickness (mm) (in)0.76 - 0.81 (0.0299 - 0.0319)

Side gear end play (L + R side)

Part number38424 01M11

Thickness (mm) (in)0.81 - 0.86 (0.0319 - 0.0339)

Side gear end play (L + R side)

Part number38424 01M12

Thickness (mm) (in)0.86 - 0.91 (0.0339 - 0.0358)

Side gear end play (L + R side)

Part number38424 01M13

Thickness (mm) (in)0.91 - 0.96 (0.0358 - 0.0378)

END PLAY THRUST WASHERS for RS5F31V — Viscous coupling side

Item	Part number	Thickness (mm) (in)
Viscous coupling side	38424 76M10	0.75 - 0.80 (0.0295 - 0.0315)
Viscous coupling side	38424 76M11	0.80 - 0.85 (0.0315 - 0.0335)
Viscous coupling side	38424 76M12	0.85 - 0.90 (0.0335 - 0.0354)
Viscous coupling side	38424 76M13	0.90 - 0.95 (0.0354 - 0.0374)
Viscous coupling side	38424 76M14	0.95 - 1.00 (0.0374 - 0.0394)
Viscous coupling side	38424 76M15	1.00 - 1.05 (0.0394 - 0.0413)
Viscous coupling side	38424 76M16	1.05 - 1.10 (0.0413 - 0.0433)
Viscous coupling side	38424 76M17	1.10 - 1.15 (0.0433 - 0.0453)
Viscous coupling side	38424 76M18	1.15 - 1.20 (0.0453 - 0.0472)
Viscous coupling side	38424 76M19	1.20 - 1.25 (0.0472 - 0.0492)
Viscous coupling side	38424 76M20	1.25 - 1.30 (0.0492 - 0.0512)

Viscous coupling side

Part number38424 76M10

Thickness (mm) (in)0.75 - 0.80 (0.0295 - 0.0315)

Viscous coupling side

Part number38424 76M11

Thickness (mm) (in)0.80 - 0.85 (0.0315 - 0.0335)

Viscous coupling side

Part number38424 76M12

Thickness (mm) (in)0.85 - 0.90 (0.0335 - 0.0354)

Viscous coupling side

Part number38424 76M13

Thickness (mm) (in)0.90 - 0.95 (0.0354 - 0.0374)

Viscous coupling side

Part number38424 76M14

Thickness (mm) (in)0.95 - 1.00 (0.0374 - 0.0394)

Viscous coupling side

Part number38424 76M15

Thickness (mm) (in)1.00 - 1.05 (0.0394 - 0.0413)

Viscous coupling side

Part number38424 76M16

Thickness (mm) (in)1.05 - 1.10 (0.0413 - 0.0433)

Viscous coupling side

Part number38424 76M17

Thickness (mm) (in)1.10 - 1.15 (0.0433 - 0.0453)

Viscous coupling side

Part number38424 76M18

Thickness (mm) (in)1.15 - 1.20 (0.0453 - 0.0472)

Viscous coupling side

Part number38424 76M19

Thickness (mm) (in)1.20 - 1.25 (0.0472 - 0.0492)

Viscous coupling side

Part number38424 76M20

Thickness (mm) (in)1.25 - 1.30 (0.0492 - 0.0512)

END PLAY THRUST WASHERS for RS5F31V — Differential case side

Item	Part number	Thickness (mm) (in)
Differential case side	38424 76M00	0.75 - 0.80 (0.0295 - 0.0315)
Differential case side	38424 76M01	0.80 - 0.85 (0.0315 - 0.0335)
Differential case side	38424 76M02	0.85 - 0.90 (0.0335 - 0.0354)

Differential case side

Part number38424 76M00

Thickness (mm) (in)0.75 - 0.80 (0.0295 - 0.0315)

Differential case side

Part number38424 76M01

Thickness (mm) (in)0.80 - 0.85 (0.0315 - 0.0335)

Differential case side

Part number38424 76M02

Thickness (mm) (in)0.85 - 0.90 (0.0335 - 0.0354)

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SERVICE DATA AND SPECIFICATIONS (S.D.S.) — Inspection and Adjustment — RS5F30A & RS5F31V (Cont'd)

Inspection and Adjustment — RS5F30A & RS5F31V (Cont'd)

SIDE BEARING PRELOAD ADJUSTMENT SHIMS for RS5F31V

END PLAY ADJUSTMENT

END PLAY THRUST WASHERS for RS5F30A

END PLAY THRUST WASHERS for RS5F31V — Viscous coupling side

END PLAY THRUST WASHERS for RS5F31V — Differential case side

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