SERVICE DATA AND SPECIFICATIONS (S.D.S.) — Inspection and Adjustment — RS5F30A & RS5F31V [duplicate scan]

MT-65spec table

This PDF image (page 077) is a duplicate scan of MT-65 (page 075) printed with shorter rounded inch values (e.g. 0.039 vs 0.0394, 0.05 vs 0.0500, 0.0039 vs 0.004). The shift-fork-end-width 1st-2nd new spec is printed without leading decimal point on upper limit '0.425 - 0433' (sic). 32311 M8817 thickness is printed as '2.25 (0.886)' which appears to be a misprint of '0.0886'. Recorded verbatim from this scan.

Continued from MT-64

Inspection and Adjustment — RS5F30A & RS5F31V

END PLAY

Item	specs. (mm) (in)
1st	0.18 - 0.31 (0.0071 - 0.0122)
2nd	0.20 - 0.30 (0.0079 - 0.0118)
3rd	0.20 - 0.30 (0.0079 - 0.0118)
4th	0.20 - 0.30 (0.0079 - 0.0118)
5th	0.18 - 0.31 (0.0071 - 0.0122)

1st

specs. (mm) (in)0.18 - 0.31 (0.0071 - 0.0122)

2nd

specs. (mm) (in)0.20 - 0.30 (0.0079 - 0.0118)

3rd

specs. (mm) (in)0.20 - 0.30 (0.0079 - 0.0118)

4th

specs. (mm) (in)0.20 - 0.30 (0.0079 - 0.0118)

5th

specs. (mm) (in)0.18 - 0.31 (0.0071 - 0.0122)

BAULK RING CLEARANCE

Item	Specs. (mm) (in)	Limit (mm)(in)
1st-5th	1.0 - 1.35 (0.039 - 0.053)	0.7 (0.028)

1st-5th

Specs. (mm) (in)1.0 - 1.35 (0.039 - 0.053)

Limit (mm)(in)0.7 (0.028)

SHIFT FORKS

Item	Gear	Limit (uneven wear) (mm) (in)	New (mm) (in)
Shift fork end width	1st-2nd	10.3 (10.5) (0.406 (0.413))	10.8 - 11.0 (0.425 - 0433)
Shift fork end width	3rd-4th	5.3 (5.5) (0.209 (0.216))	5.8 - 6.0 (0.228 - 0.236)
Shift fork end width	5th	5.3 (5.5) (0.209 (0.216))	5.8 - 6.0 (0.228 - 0.236)

Shift fork end width

Gear1st-2nd

Limit (uneven wear) (mm) (in)10.3 (10.5) (0.406 (0.413))

New (mm) (in)10.8 - 11.0 (0.425 - 0433)

Shift fork end width

Gear3rd-4th

Limit (uneven wear) (mm) (in)5.3 (5.5) (0.209 (0.216))

New (mm) (in)5.8 - 6.0 (0.228 - 0.236)

Shift fork end width

Gear5th

Limit (uneven wear) (mm) (in)5.3 (5.5) (0.209 (0.216))

New (mm) (in)5.8 - 6.0 (0.228 - 0.236)

CHECK FORCE

Item	Specs [N·m (kg-m, ft-lb)]
Reverse check force	4.9 - 7.4 (0.50 - 0.75, 3.6 - 5.4)

Reverse check force

Specs [N·m (kg-m, ft-lb)]4.9 - 7.4 (0.50 - 0.75, 3.6 - 5.4)

CHECK FORCE ADJUSTMENT PLUGS

Item	Part Numbers	length (mm) (in)
Plug length	32188 M8002	7.1 (0.28)
Plug length	32188 M8003	7.7 (0.303)
Plug length	32188 M8001	8.3 (0.327)
Plug length	32188 M8004	8.9 (0.35)

Plug length

Part Numbers32188 M8002

length (mm) (in)7.1 (0.28)

Plug length

Part Numbers32188 M8003

length (mm) (in)7.7 (0.303)

Plug length

Part Numbers32188 M8001

length (mm) (in)8.3 (0.327)

Plug length

Part Numbers32188 M8004

length (mm) (in)8.9 (0.35)

INPUT SHAFT FRONT END PLAY ADJUSTMENT

Parameter	Value (mm) (in)
Input shaft front end play	0 - 0.1 (0 - 0.0039)

Input shaft front end play

Value (mm) (in)0 - 0.1 (0 - 0.0039)

FRONT END PLAY ADJUSTMENT SNAP RINGS

Item	Part number	Thickness (mm) (in)
Input shaft front end play	32204 M8004	1.27 (0.05)
Input shaft front end play	32204 M8005	1.33 (0.0524)
Input shaft front end play	32204 M8006	1.39 (0.0547)
Input shaft front end play	32204 M8007	1.45 (0.0571)

Input shaft front end play

Part number32204 M8004

Thickness (mm) (in)1.27 (0.05)

Input shaft front end play

Part number32204 M8005

Thickness (mm) (in)1.33 (0.0524)

Input shaft front end play

Part number32204 M8006

Thickness (mm) (in)1.39 (0.0547)

Input shaft front end play

Part number32204 M8007

Thickness (mm) (in)1.45 (0.0571)

5th GEAR SYNCHRO END PLAY ADJUSTMENT

Parameter	Value (mm) (in)
5th. gear synchro end play	0 - 0.1 (0 - 0.0039)

5th. gear synchro end play

Value (mm) (in)0 - 0.1 (0 - 0.0039)