SERVICE DATA AND SPECIFICATIONS (S.D.S.) — Inspection and Adjustment — RS5F41A
MT-63spec tableDense two-column S.D.S. inspection-and-adjustment page for RS5F41A only. Each sub-table broken out as a separate keyed table block.
Inspection and Adjustment — RS5F41A
GEAR END PLAY
1st main gear
End play mm (in)0.22 - 0.32 (0.0087 - 0.0126)
2nd main gear
End play mm (in)0.22 - 0.39 (0.0087 - 0.0154)
3rd main gear
End play mm (in)0.22 - 0.37 (0.0087 - 0.0146)
4th main gear
End play mm (in)0.22 - 0.39 (0.0087 - 0.0154)
5th input gear
End play mm (in)0.22 - 0.29 (0.0087 - 0.0114)
CLEARANCE BETWEEN BAULK RING AND GEAR
1st - 3rd
Standard mm (in)0.95 - 1.35 (0.0374 - 0.0531)
Wear limit mm (in)0.7 (0.028)
4th - 5th
Standard mm (in)0.95 - 1.45 (0.0374 - 0.0571)
Wear limit mm (in)0.7 (0.028)
SYNCHRO HUB END PLAY ADJUSTMENT
1-2 synchro hub end play
Value mm (in)0 - 0.15 (0 - 0.0059)
END PLAY ADJUSTMENT SNAP RINGS (1-2 synchro)
Snap ring
Part number32257 01B00
Thickness mm (in)2.0 (0.079)
Snap ring
Part number32257 01B01
Thickness mm (in)2.1 (0.083)
2ND GEAR END PLAY ADJUSTMENT
2nd gear end play
Value mm (in)0 - 0.15 (0 - 0.0059)
END PLAY ADJUSTMENT SNAP RINGS (2nd gear)
Snap ring
Part number32269 01B00
Thickness mm (in)2.0 (0.079)
Snap ring
Part number32269 01B01
Thickness mm (in)2.1 (0.083)
3RD AND 4TH GEAR SYNCHRO END PLAY ADJUSTMENT
3-4 synchro end play
Value mm (in)0 - 0.15 (0 - 0.0059)
END PLAY ADJUSTMENT SNAP RINGS (3-4 synchro)
Snap ring
Part number32279 01B02
Thickness mm (in)2.0 (0.079)
Snap ring
Part number32279 01B03
Thickness mm (in)2.1 (0.083)
REVERSE CHECK PLUNGER SELECTION
32851-01B01
Plunger length "L" mm (in)17.17 (0.6760)
Distance "ℓ" mm (in)Less than 17.78 (0.7000)
32851-01B02
Plunger length "L" mm (in)17.57 (0.6917)
Distance "ℓ" mm (in)17.78-18.18 (0.7000-0.7157)
32851-01B00
Plunger length "L" mm (in)17.97 (0.7075)
Distance "ℓ" mm (in)18.18 - 18.58 (0.7157 - 0.7315)
32851-01B03
Plunger length "L" mm (in)18.37 (0.7232)
Distance "ℓ" mm (in)More than 18.58 (0.7315)
INPUT SHAFT END PLAY ADJUSTMENT
Input shaft end play
Value mm (in)0 - 0.13 (0 - 0.0051)
END PLAY ADJUSTMENT SNAP RINGS (Input shaft)
Snap ring
Part number32204 01B01
Thickness mm (in)1.65 (0.0650)
Snap ring
Part number32204 01B02
Thickness mm (in)1.75 (0.0689)
Snap ring
Part number32204 01B03
Thickness mm (in)1.85 (0.0728)
MAINSHAFT BEARING PRELOAD ADJUSTMENT
Bearing preload
Value mm (in)0.2 - 0.25 (0.0079 - 0.0098)
BEARING PRELOAD ADJUSTMENT SHIMS
Mainshaft bearing preload adjustment shim
Part number32138 01B00
Thickness mm (in)0.44 (0.0173)
Mainshaft bearing preload adjustment shim
Part number32138 01B01
Thickness mm (in)0.48 (0.0189)
Mainshaft bearing preload adjustment shim
Part number32138 01B02
Thickness mm (in)0.56 (0.0220)
Mainshaft bearing preload adjustment shim
Part number32138 01B03
Thickness mm (in)0.60 (0.0236)
Mainshaft bearing preload adjustment shim
Part number32138 01B04
Thickness mm (in)0.64 (0.0252)
Mainshaft bearing preload adjustment shim
Part number32138 01B05
Thickness mm (in)0.68 (0.0268)
Mainshaft bearing preload adjustment shim
Part number32138 01B06
Thickness mm (in)0.72 (0.0283)
Mainshaft bearing preload adjustment shim
Part number32138 01B07
Thickness mm (in)0.76 (0.0299)
Mainshaft bearing preload adjustment shim
Part number32138 01B08
Thickness mm (in)0.80 (0.0315)
Mainshaft bearing preload adjustment shim
Part number32138 01B09
Thickness mm (in)0.84 (0.0331)
Mainshaft bearing preload adjustment shim
Part number32138 01B10
Thickness mm (in)0.88 (0.0346)
Mainshaft bearing preload adjustment shim
Part number32138 01B11
Thickness mm (in)1.20 (0.0472)
FINAL DRIVE SIDE GEAR END PLAY
Side gear end play
Value mm (in)0 ~ 0.3 (0 ~ 0.012)