Nissan Micra K11 silhouetteK11

REPAIR FOR COMPONENT PARTS — Mainshaft and Gears (Cont'd)

MT-5019prose procedure
Continued from MT-5018

Mainshaft and Gears (Cont'd)

Synchronizers — disassembly (continued)

  1. 2
    Disassemble the 3rd/4th synchronizer.
    Exploded view of the 3rd/4th and 5th synchronizer assembly showing the hub with sleeve above and three shifting inserts/spring assemblies arranged radially. Labelled '3rd/4th and 5th Synchronizer'.
    NMT116

Inspection

Synchronizer inspection

  1. 1
    Check all synchronizer parts for excessive wear, chips or cracks.

Assembly

Synchronizer assembly

  1. 1
    Insert the hub into KV32910080, side A of the hub has to face side G of the tool.
    1st/2nd synchronizer hub and sleeve with a cross-sectional inset on the right showing the hub face labelled 'A' and the sleeve. An arrow indicates the direction A faces. Labels: 'Hub', 'Sleeve', 'A'.
    NMT117
  2. 2
    Align the notch of the hub with hole no. 1 of the tool.
    Tool KV32910080 cradling the hub; arrow points to side G of the tool. A 'Notch' is labelled at the top of the hub aligning with hole no. 1 of the tool.
    NMT118
  3. 3
    Insert the spring and ball seat.
    Spring and ball seat being inserted into the hub seated in the tool from above.
    NMT119
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