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REPAIR FOR COMPONENT PARTS — Input Shaft and Gears (Cont'd) (RS5F30A & RS5F31V)

MT-43prose procedure

Page applies to RS5F30A and RS5F31V transaxle variants. Steps 2-8 continue the assembly that began on MT-42; the bullet on this page ("Be careful not to hook ...") is a continuation of step 1's warning shown with figure TM131A.

Continued from MT-42

Input Shaft and Gears (Cont'd)

Input shaft assembly (continued)

  1. 1-warning
    Spread-spring installation note (continued from MT-42 step 1).
    Be careful not to hook front and rear ends of spread spring to the same insert.
    Spread spring shown wrapped around three shifting inserts. Caution: do not hook the front and rear ends of the spread spring on the same insert.
    TM131A
  2. 2
    Install bearing retainer.
    Special tool ST22350000 (press fixture) being used to install the bearing retainer onto the input shaft.
    SMT731
  3. 3
    Press on input shaft front bearing.
  4. 4
    Install input gear spacer.
  5. 5
    Select proper snap ring of input shaft front bearing to minimize clearance of groove in input shaft and then install it.
    Allowable clearance of groove: 0 - 0.1 mm (0 - 0.004 in)
    Snap ring of input shaft front bearing: Refer to S.D.S.
    Snap-ring pliers and feeler gauge selecting the proper snap ring of input shaft front bearing to minimize clearance of groove in the input shaft.
    SMT735A
  6. 6
    Install 5th gear needle bearing, 5th input gear, 5th synchronizer and 5th stopper.
    Special tool ST37750000 being used to press the 5th synchronizer hub onto the input shaft, along with 5th gear needle bearing, 5th input gear and 5th stopper.
    SMT779A
  7. 7
    Measure gear end play as a final check — Refer to "Disassembly".
  8. 8
    Select proper snap ring of 5th synchronizer hub to minimize clearance of groove in input shaft and install it.
    Allowable clearance of groove: 0 - 0.1 mm (0 - 0.004 in)
    Snap ring of 5th synchronizer: Refer to S.D.S.
    5th stopper and snap ring installed at the top of the input shaft; snap-ring pliers seating the selected snap ring of 5th synchronizer hub.
    SMT591
Allowable clearance of groove — input shaft front bearing snap ring
0 - 0.1mm (0 - 0.004 in)
Allowable clearance of groove — 5th synchronizer hub snap ring
0 - 0.1mm (0 - 0.004 in)
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See also

S.D.S. · Disassembly

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