REPAIR FOR COMPONENT PARTS — Mainshaft and Gears (Cont'd) (RS5F30A & RS5F31V)
MT-46prose procedurePage applies to RS5F30A and RS5F31V transaxle variants. Assembly procedure continues on MT-47.
Mainshaft and Gears (Cont'd)
INSPECTION
Gear and shaft
NOTE
Check shaft for cracks, wear or bending.
Check gears for excessive wear, chips or cracks.
Synchronizer
NOTE
Check spline portion of coupling sleeves, hubs and gears for wear of cracks.
Check baulk rings for cracks or deformation.
Check shifting inserts for wear or deformation.
Measure clearance between baulk ring and gear.
| Specification | Value |
|---|---|
| Clearance between baulk rings and 1st-4th main gears — Standard | 1.0 - 1.35mm (0.0394 - 0.0531 in) |
| Clearance between baulk rings and 1st-4th main gears — Wear limit | 0.7mm (0.028 in) |
Clearance between baulk rings and 1st-4th main gears — Standard
1.0 - 1.35mm (0.0394 - 0.0531 in)
Clearance between baulk rings and 1st-4th main gears — Wear limit
0.7mm (0.028 in)
Bearing
NOTE
Make sure bearings roll freely and are free from noise, cracks, pitting or wear.
When replacing tapered roller bearing, replace outer and inner race as a set.
ASSEMBLY
Mainshaft assembly
- 1Assemble 1st & 2nd and 3rd & 4th synchronizers.
SMT603A