REPAIR FOR COMPONENT PARTS — Final Drive: Viscous Coupling Side (RS5F30A & RS5F31V)

MT-52prose procedure

Page applies primarily to the RS5F31V viscous-coupling variant; step 4 retaining-pin install is common to both RS5F30A and RS5F31V.

Final Drive (Cont'd)

a
Place side gear and thrust washer on pinion mate gears installed on differential case.
SMT753B
b
Measure dimension X.
Measure dimension X in at least four places.
c
Measure dimension Y.
Measure dimension Y in at least four places.
Clearance between side gear and viscous coupling = X + Y - 2A: 0.2 mm (0.008 in) or less
A: Height of gauge
SMT754B
d
If not within specification, adjust clearance by changing thickness of side gear thrust washer.
4
Install retaining pin.
Make sure that retaining pin is flush with case.
SMT621A

Specification	Value
Clearance between side gear and viscous coupling (X + Y − 2A)A = height of gauge block	0.2mm (0.008 in) or less

Clearance between side gear and viscous coupling (X + Y − 2A)A = height of gauge block

0.2mm (0.008 in) or less

0.75 - 0.80 (0.0295 - 0.0315)

Part number38424 76M10

0.80 - 0.85 (0.0315 - 0.0335)

Part number38424 76M11

0.85 - 0.90 (0.0335 - 0.0354)

Part number38424 76M12

0.90 - 0.95 (0.0354 - 0.0374)

Part number38424 76M13

0.95 - 1.00 (0.0374 - 0.0394)

Part number38424 76M14

1.00 - 1.05 (0.0394 - 0.0413)

Part number38424 76M15

1.05 - 1.10 (0.0413 - 0.0433)

Part number38424 76M16

1.10 - 1.15 (0.0433 - 0.0453)

Part number38424 76M17

1.15 - 1.20 (0.0453 - 0.0472)

Part number38424 76M18

1.20 - 1.25 (0.0472 - 0.0492)

Part number38424 76M19

1.25 - 1.30 (0.0492 - 0.0512)

Part number38424 76M20

NOTE

Side gear thrust washers for viscous coupling side (RS5F31V).