K11 Service ManualK11

Torque Specs Tools Parts Diagrams

PRECAUTIONS AND PREPARATION

BR-2PRECAUTIONS AND PREPARATION

CHECK AND ADJUSTMENT

BR-3CHECK AND ADJUSTMENT

AIR BLEEDING

BR-4AIR BLEEDING

BRAKE HYDRAULIC LINE

BR-5BRAKE HYDRAULIC LINE BR-6BRAKE HYDRAULIC LINE

CONTROL VALVE

BR-7CONTROL VALVE

BRAKE PEDAL AND BRACKET

BR-8BRAKE PEDAL AND BRACKET BR-9BRAKE PEDAL AND BRACKET

MASTER CYLINDER

BR-10MASTER CYLINDER BR-11MASTER CYLINDER

BRAKE BOOSTER

BR-12On-vehicle Service / Removal BR-13Removal (Cont'd) / Inspection (With A.B.S.)BR-14Installation

VACUUM HOSE

BR-15Removal and Installation BR-16Inspection

FRONT DISC BRAKE

BR-17Pad Replacement BR-18Exploded view / Removal BR-19Disassembly / Inspection — Caliper / Inspection — Rotor BR-20Inspection — Rotor (Cont'd) / Assembly / Installation

REAR DISC BRAKE

BR-21Pad Replacement BR-22Exploded view / Removal BR-23Disassembly BR-24Inspection — Caliper / Inspection — Rotor BR-25Assembly BR-26Assembly (Cont'd) / Installation

REAR DRUM BRAKE

BR-27Exploded view / Removal BR-28Removal (Cont'd) / Inspection — Wheel Cylinder / Inspection — Drum BR-29Inspection — Lining / Installation BR-30Shoe Clearance Adjustment

PARKING BRAKE CONTROL

BR-31Exploded view / Removal and Installation BR-32Inspection / Adjustment

ANTI-LOCK BRAKING SYSTEM

BR-33Purpose / Operation BR-34Operation BR-35System Components / System Description BR-36System Description (Cont'd) — ACTUATOR BR-37Solenoid Operation BR-38Circuit Diagram BR-39Wiring Diagram (LHD model)BR-40Wiring Diagram (Cont'd) — RHD Model BR-41Removal and Installation — Front / Rear Wheel Sensor BR-42Removal and Installation (Cont'd) — ECU / Actuator / Actuator Relays

TROUBLE DIAGNOSES

BR-43Contents BR-44How to Perform Trouble Diagnoses for Quick and Accurate Repair — Introduction BR-45How to Perform Trouble Diagnoses for Quick and Accurate Repair (Cont'd) — WORK FLOW BR-46How to Perform Trouble Diagnoses for Quick and Accurate Repair (Cont'd) — Diagnostic Worksheet BR-47TROUBLE DIAGNOSIS — Component Parts BR-48TROUBLE DIAGNOSIS — Preliminary Check 1 BR-49Preliminary Check 2 BR-50Preliminary Check 3 BR-51TROUBLE DIAGNOSIS — Preliminary Check 4 BR-52Preliminary Check 5 — Ground Circuit Check BR-53Circuit Diagram for Quick Pinpoint Check BR-54Trouble diagnosis (using CONSULT) — CONSULT Inspection Procedure BR-55Trouble diagnosis (using CONSULT) (Cont'd) — CONSULT Self-Diagnostic Results BR-56Trouble diagnosis (using CONSULT) (Cont'd) — CONSULT Self-Diagnostic Results BR-57Trouble diagnosis (using CONSULT) (Cont'd) — CONSULT Self-Diagnostic Results BR-58Trouble Diagnosis (without CONSULT)BR-59Trouble Diagnosis (without CONSULT) (Cont'd) — Diagnostic chart / Final check BR-60Diagnostic Procedure 1 (Wheel sensor and harness)BR-61Diagnostic Procedure 2 — ABS Solenoid BR-62Diagnostic Procedure 3 — ABS Actuator Relay and Circuit (L.E.D. flashing number 9)BR-63Diagnostic Procedure 4 — Actuator Motor Relay (L.E.D. flashing number 10)BR-64Diagnostic Procedure 4 (Cont'd) — Motor relay circuit + harness continuity BR-65Diagnostic Procedure 4 (Cont'd) — N-CVT I/O Signal & Circuit (L.E.D. flashing number 10)BR-66Diagnostic Procedure 4 (Cont'd) — Stoplamp Switch Circuit (L.E.D. flashing number 10)BR-67Diagnostic Procedure 5 — ABS Control Unit Power Supply Circuit (L.E.D. flashing number 11)BR-68Diagnostic Procedure 6 — ABS Control Unit (L.E.D. flashing number 12)BR-69Diagnostic Procedure 7 — ABS Actuator Relay / ABS Warning or Circuit (L.E.D. continuously on)BR-70Diagnostic Procedure 8 — ABS Warning Circuit (L.E.D. continuously off)BR-71Individual Component Check (Motor Relay / Actuator Relay / Wheel sensor)BR-NC-SYSTEM_ADD_1-054Blank page

SERVICE DATA AND SPECIFICATIONS (S.D.S.)

BR-72General Specifications BR-73Inspection and Adjustment BR-7001SECTION BR - CONTENTS (Supplement-VII)BR-7002PRECAUTIONS BR-7003PRECAUTIONS BR-7004CHECK AND ADJUSTMENT BR-7005BRAKE HYDRAULIC LINE BR-7006BRAKE PEDAL AND BRACKET BR-7007MASTER CYLINDER (NABCO)BR-7008MASTER CYLINDER (NABCO)BR-7009MASTER CYLINDER (NABCO)BR-7010VACUUM HOSE BR-7011BRAKE BOOSTER BR-7012FRONT DISC BRAKE BR-7013FRONT DISC BRAKE BR-7014DESCRIPTION BR-7015DESCRIPTION — System Components BR-7016DESCRIPTION — System Description BR-7017TROUBLE DIAGNOSES BR-7018TROUBLE DIAGNOSES — Schematic BR-7019TROUBLE DIAGNOSES — Wiring Diagram — ABS —BR-7020TROUBLE DIAGNOSES BR-7021TROUBLE DIAGNOSES — Self-diagnosis BR-7022TROUBLE DIAGNOSES BR-7023TROUBLE DIAGNOSES BR-7024TROUBLE DIAGNOSES — CONSULT-II Inspection Procedure BR-7025TROUBLE DIAGNOSES BR-7026TROUBLE DIAGNOSES — CONSULT-II Inspection Procedure (Cont'd) — DATA MONITOR MODE BR-7027TROUBLE DIAGNOSES BR-7028TROUBLE DIAGNOSES — CONSULT-II Inspection Procedure (Cont'd) — ACTIVE TEST MODE BR-7029TROUBLE DIAGNOSES BR-7030TROUBLE DIAGNOSES — Work Flow BR-7031TROUBLE DIAGNOSES BR-7032TROUBLE DIAGNOSES — Ground Circuit Check BR-7033TROUBLE DIAGNOSIS — GENERAL DESCRIPTION BR-7034TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 1 (Wheel sensor or rotor)BR-7034TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 1 (Wheel sensor or rotor) — Malfunction Codes 21/22/25/26/31/32/35/36/18 BR-7035TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 1 (Wheel sensor or rotor)BR-7035TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 1 (Wheel sensor or rotor)BR-7036TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 2 (ABS actuator solenoid valve and solenoid valve relay)BR-7036TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 2 (ABS actuator solenoid valve and solenoid valve relay) — Malfunction codes 41/42/45/46/51/52/55/56/63 BR-7037TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 2 (ABS actuator solenoid valve and solenoid valve relay)BR-7037TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 2 (ABS actuator solenoid valve and solenoid valve relay)BR-7038TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 3 (Motor Relay or motor)BR-7038TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 3 (Motor Relay or motor) — Malfunction code No. 61 BR-7039TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 3 (Motor Relay or motor)BR-7039TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 3 (Motor Relay or motor)BR-7040TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 4 (Low voltage)BR-7040TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 4 (Low voltage) — Malfunction code No. 57 BR-7041TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 5 (Control unit)BR-7041TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 5 (Control unit) — Malfunctioning code No. 71 BR-7042TROUBLE DIAGNOSES FOR SYMPTOMS — Diagnostic Procedure 6 (ABS works frequently)BR-7043TROUBLE DIAGNOSES FOR SYMPTOMS — Diagnostic Procedure 7 (Unexpected pedal action) / Diagnostic Procedure 8 (Long stopping distance)BR-7044TROUBLE DIAGNOSES FOR SYMPTOMS — Diagnostic Procedure 9 (ABS does not work.) / Diagnostic Procedure 10 (Pedal vibration and noise)BR-7045TROUBLE DIAGNOSES FOR SYMPTOMS — Diagnostic Procedure 10 (Cont'd) / Diagnostic Procedure 11 (ABS Warning lamp does not come on when ignition switch is turned ON)BR-7046TROUBLE DIAGNOSES FOR SYMPTOMS — Diagnostic Procedure 11 (ABS Warning lamp does not come on when ignition switch is turned ON)BR-7047TROUBLE DIAGNOSES FOR SYMPTOMS — Diagnostic Procedure 12 (ABS Warning lamp stays on when ignition switch is turned ON)BR-7048ANTI-LOCK BRAKE SYSTEM — ABS Actuator BR-7049ANTI-LOCK BRAKE SYSTEM — ABS Actuator BR-7050SERVICE DATA AND SPECIFICATIONS (SDS) — General Specifications BR-7051SERVICE DATA AND SPECIFICATIONS (SDS) — Inspection and Adjustment

Brake System›BR-NC-SYSTEM_ADD_1-054

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SERVICE DATA AND SPECIFICATIONS (SDS) — Inspection and Adjustment

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