Brake System
Section BR — 132 pages
CHECK AND ADJUSTMENT
BR-3AIR BLEEDING
BR-4BRAKE HYDRAULIC LINE
BR-5 — BR-6CONTROL VALVE
BR-7BRAKE PEDAL AND BRACKET
BR-8 — BR-9MASTER CYLINDER
BR-10 — BR-11BRAKE BOOSTER
BR-12 — BR-14VACUUM HOSE
BR-15 — BR-16FRONT DISC BRAKE
BR-17 — BR-20REAR DISC BRAKE
BR-21 — BR-26REAR DRUM BRAKE
BR-27 — BR-30PARKING BRAKE CONTROL
BR-31 — BR-32ANTI-LOCK BRAKING SYSTEM
BR-33 — BR-42- BR-33Purpose / Operation
- BR-34Operation
- BR-35System Components / System Description
- BR-36System Description (Cont'd) — ACTUATOR
- BR-37Solenoid Operation
- BR-38Circuit Diagram
- BR-39Wiring Diagram (LHD model)
- BR-40Wiring Diagram (Cont'd) — RHD Model
- BR-41Removal and Installation — Front / Rear Wheel Sensor
- BR-42Removal and Installation (Cont'd) — ECU / Actuator / Actuator Relays
TROUBLE DIAGNOSES
BR-43 — BR-NC-SYSTEM_ADD_1-054- BR-43Contents
- BR-44How to Perform Trouble Diagnoses for Quick and Accurate Repair — Introduction
- BR-45How to Perform Trouble Diagnoses for Quick and Accurate Repair (Cont'd) — WORK FLOW
- BR-46How to Perform Trouble Diagnoses for Quick and Accurate Repair (Cont'd) — Diagnostic Worksheet
- BR-47TROUBLE DIAGNOSIS — Component Parts
- BR-48TROUBLE DIAGNOSIS — Preliminary Check 1
- BR-49Preliminary Check 2
- BR-50Preliminary Check 3
- BR-51TROUBLE DIAGNOSIS — Preliminary Check 4
- BR-52Preliminary Check 5 — Ground Circuit Check
- BR-53Circuit Diagram for Quick Pinpoint Check
- BR-54Trouble diagnosis (using CONSULT) — CONSULT Inspection Procedure
- BR-55Trouble diagnosis (using CONSULT) (Cont'd) — CONSULT Self-Diagnostic Results
- BR-56Trouble diagnosis (using CONSULT) (Cont'd) — CONSULT Self-Diagnostic Results
- BR-57Trouble diagnosis (using CONSULT) (Cont'd) — CONSULT Self-Diagnostic Results
- BR-58Trouble Diagnosis (without CONSULT)
- BR-59Trouble Diagnosis (without CONSULT) (Cont'd) — Diagnostic chart / Final check
- BR-60Diagnostic Procedure 1 (Wheel sensor and harness)
- BR-61Diagnostic Procedure 2 — ABS Solenoid
- BR-62Diagnostic Procedure 3 — ABS Actuator Relay and Circuit (L.E.D. flashing number 9)
- BR-63Diagnostic Procedure 4 — Actuator Motor Relay (L.E.D. flashing number 10)
- BR-64Diagnostic Procedure 4 (Cont'd) — Motor relay circuit + harness continuity
- BR-65Diagnostic Procedure 4 (Cont'd) — N-CVT I/O Signal & Circuit (L.E.D. flashing number 10)
- BR-66Diagnostic Procedure 4 (Cont'd) — Stoplamp Switch Circuit (L.E.D. flashing number 10)
- BR-67Diagnostic Procedure 5 — ABS Control Unit Power Supply Circuit (L.E.D. flashing number 11)
- BR-68Diagnostic Procedure 6 — ABS Control Unit (L.E.D. flashing number 12)
- BR-69Diagnostic Procedure 7 — ABS Actuator Relay / ABS Warning or Circuit (L.E.D. continuously on)
- BR-70Diagnostic Procedure 8 — ABS Warning Circuit (L.E.D. continuously off)
- BR-71Individual Component Check (Motor Relay / Actuator Relay / Wheel sensor)
- BR-NC-SYSTEM_ADD_1-054Blank page
SERVICE DATA AND SPECIFICATIONS (S.D.S.)
BR-72 — BR-7051- BR-72General Specifications
- BR-73Inspection and Adjustment
- BR-7001SECTION BR - CONTENTS (Supplement-VII)
- BR-7002PRECAUTIONS
- BR-7003PRECAUTIONS
- BR-7004CHECK AND ADJUSTMENT
- BR-7005BRAKE HYDRAULIC LINE
- BR-7006BRAKE PEDAL AND BRACKET
- BR-7007MASTER CYLINDER (NABCO)
- BR-7008MASTER CYLINDER (NABCO)
- BR-7009MASTER CYLINDER (NABCO)
- BR-7010VACUUM HOSE
- BR-7011BRAKE BOOSTER
- BR-7012FRONT DISC BRAKE
- BR-7013FRONT DISC BRAKE
- BR-7014DESCRIPTION
- BR-7015DESCRIPTION — System Components
- BR-7016DESCRIPTION — System Description
- BR-7017TROUBLE DIAGNOSES
- BR-7018TROUBLE DIAGNOSES — Schematic
- BR-7019TROUBLE DIAGNOSES — Wiring Diagram — ABS —
- BR-7020TROUBLE DIAGNOSES
- BR-7021TROUBLE DIAGNOSES — Self-diagnosis
- BR-7022TROUBLE DIAGNOSES
- BR-7023TROUBLE DIAGNOSES
- BR-7024TROUBLE DIAGNOSES — CONSULT-II Inspection Procedure
- BR-7025TROUBLE DIAGNOSES
- BR-7026TROUBLE DIAGNOSES — CONSULT-II Inspection Procedure (Cont'd) — DATA MONITOR MODE
- BR-7027TROUBLE DIAGNOSES
- BR-7028TROUBLE DIAGNOSES — CONSULT-II Inspection Procedure (Cont'd) — ACTIVE TEST MODE
- BR-7029TROUBLE DIAGNOSES
- BR-7030TROUBLE DIAGNOSES — Work Flow
- BR-7031TROUBLE DIAGNOSES
- BR-7032TROUBLE DIAGNOSES — Ground Circuit Check
- BR-7033TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
- BR-7034TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 1 (Wheel sensor or rotor)
- BR-7034TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 1 (Wheel sensor or rotor) — Malfunction Codes 21/22/25/26/31/32/35/36/18
- BR-7035TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 1 (Wheel sensor or rotor)
- BR-7035TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 1 (Wheel sensor or rotor)
- BR-7036TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 2 (ABS actuator solenoid valve and solenoid valve relay)
- BR-7036TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 2 (ABS actuator solenoid valve and solenoid valve relay) — Malfunction codes 41/42/45/46/51/52/55/56/63
- BR-7037TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 2 (ABS actuator solenoid valve and solenoid valve relay)
- BR-7037TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 2 (ABS actuator solenoid valve and solenoid valve relay)
- BR-7038TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 3 (Motor Relay or motor)
- BR-7038TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 3 (Motor Relay or motor) — Malfunction code No. 61
- BR-7039TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 3 (Motor Relay or motor)
- BR-7039TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 3 (Motor Relay or motor)
- BR-7040TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 4 (Low voltage)
- BR-7040TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 4 (Low voltage) — Malfunction code No. 57
- BR-7041TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 5 (Control unit)
- BR-7041TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS — Diagnostic Procedure 5 (Control unit) — Malfunctioning code No. 71
- BR-7042TROUBLE DIAGNOSES FOR SYMPTOMS — Diagnostic Procedure 6 (ABS works frequently)
- BR-7043TROUBLE DIAGNOSES FOR SYMPTOMS — Diagnostic Procedure 7 (Unexpected pedal action) / Diagnostic Procedure 8 (Long stopping distance)
- BR-7044TROUBLE DIAGNOSES FOR SYMPTOMS — Diagnostic Procedure 9 (ABS does not work.) / Diagnostic Procedure 10 (Pedal vibration and noise)
- BR-7045TROUBLE DIAGNOSES FOR SYMPTOMS — Diagnostic Procedure 10 (Cont'd) / Diagnostic Procedure 11 (ABS Warning lamp does not come on when ignition switch is turned ON)
- BR-7046TROUBLE DIAGNOSES FOR SYMPTOMS — Diagnostic Procedure 11 (ABS Warning lamp does not come on when ignition switch is turned ON)
- BR-7047TROUBLE DIAGNOSES FOR SYMPTOMS — Diagnostic Procedure 12 (ABS Warning lamp stays on when ignition switch is turned ON)
- BR-7048ANTI-LOCK BRAKE SYSTEM — ABS Actuator
- BR-7049ANTI-LOCK BRAKE SYSTEM — ABS Actuator
- BR-7050SERVICE DATA AND SPECIFICATIONS (SDS) — General Specifications
- BR-7051SERVICE DATA AND SPECIFICATIONS (SDS) — Inspection and Adjustment