CLUTCH DISC AND CLUTCH COVER — Clutch Cover and Flywheel
CL-8prose procedureTwo clutch sizes referenced: L160K and L180K.
Clutch Cover and Flywheel
INSPECTION AND ADJUSTMENT
Set Tool and check height and unevenness of diaphragm spring.
Set distance pieces when checking diaphragm spring height.
| Specification | Value |
|---|---|
| Diaphragm spring height "A" — L160K | 27 - 29mm (1.06 - 1.14 in) |
| Diaphragm spring height "A" — L180K | 29 - 31mm (1.14 - 1.22 in) |
Diaphragm spring height "A" — L160K
27 - 29mm (1.06 - 1.14 in)
Diaphragm spring height "A" — L180K
29 - 31mm (1.14 - 1.22 in)
Check thrust rings for wear or damage by shaking cover assembly and listening for chattering noise, or lightly hammering on rivets for a slightly cracked noise. Replace clutch cover assembly if necessary.
Check pressure plate and clutch disc contact surface for slight burns or discoloration. Repair pressure plate with emery paper.
Check pressure plate and clutch disc contact surface for deformation or damage. Replace if necessary.
Adjust unevenness of diaphragm spring with Tool.
| Specification | Value |
|---|---|
| Uneven limit — L160K | 0.8mm (0.032 in) |
| Uneven limit — L180K | 0.8mm (0.032 in) |
Uneven limit — L160K
0.8mm (0.032 in)
Uneven limit — L180K
0.8mm (0.032 in)
FLYWHEEL INSPECTION
Check contact surface of flywheel for slight burns or discoloration. Repair flywheel with emery paper.
Check flywheel runout.
| Specification | Value |
|---|---|
| Runout (Total indicator reading) — Flywheel | Less than 0.15mm (0.0059 in) |
Runout (Total indicator reading) — Flywheel
Less than 0.15mm (0.0059 in)
INSTALLATION
Insert clutch aligning bar into clutch disc hub when installing clutch cover and disc.