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INSPECTION AND ADJUSTMENT — Adjusting Clutch Pedal (Petrol Engine Models)

CL-5004prose procedure

Procedure applies to petrol-engine models. Spec values are cross-referenced to SDS at CL-5007.

Continued from CL-5003

Adjusting Clutch Pedal

PETROL ENGINE MODELS

Adjusting Clutch Pedal — Petrol Engine Models

  1. 1
    Adjust pedal height with pedal stopper. Pedal height "H": refer to SDS, CL-5007.
    Side view of the clutch pedal showing pedal height measurement geometry. Callouts: 'Pedal stopper' at the top of the pedal arm, 'Melt sheet' at the floor reference, and height dimension 'H' measured at 90° to the floor. A dashed reference 'A' shows the depressed pedal position.
    NCL030
  2. 2
    Adjust withdrawal lever play according to the following procedure. (1) Push withdrawal lever by hand until resistance is felt, and then tighten adjusting wheel ensuring the cable adjuster rod does not turn. (2) Turn back adjusting wheel 2.5 to 3.5 turns. Ensuring the adjusting wheel does not turn, tighten lock nut securely. Withdrawal lever play "B": refer to SDS, CL-5007. Lock nut tightening torque: refer to SDS, CL-5007.
    Close-up of the withdrawal-lever adjuster with lock nut, adjuster rod, and adjusting wheel. A curved arrow indicates the adjusting-wheel rotation direction. Dimension 'B' marks the withdrawal-lever play.
    NCL029
  3. 3
    As a final check, measure pedal free travel at center of pedal pad. Pedal free travel "A": refer to SDS, CL-5007.
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See also

CL-5007SERVICE DATA AND SPECIFICATIONS (SDS) — Inspection and Adjustment

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